Older offshore turbines and new giant models pose looming risks to insurance: GCube CEO

Industry needs to factor in both an ageing early-generation turbine fleet and new – not yet field-tested – supersize models now coming on to the market in underwriting a rapid global build-out timeline, says Fraser McLachlan

Fraser McLachlan, chief executive of GCube Insurance Services.
Fraser McLachlan, chief executive of GCube Insurance Services.Foto: GCube
The spectacular blade failure on a Siemens Gamesa turbine at the Anholt wind farm off Denmark’s east coast this month is a prelude to more such incidents as the global fleet of early-generation offshore turbines age, believes Fraser McLachlan, CEO of renewable energy insurer GCube.
The 3.6MW machine that abruptly shed its rotor at the Orsted North Sea development was installed almost a decade ago, making it “in that age-span where these sort of things occasionally do happen”, he told Recharge, adding that this vintage of offshore wind turbine was marinised technology already in use onshore, where turbine collapses are “not uncommon”.

And unlike onshore wind failures where technicians and labourers can be easily sent to the site for repair and clean up, “a turbine collapse offshore is significantly more of a catastrophic event from a loss and a risk perspective [for which] the insurance market up until now has not necessarily or adequately priced in”, McLachlan said.

According to an analysis released by GCube last year, market losses in the period between 2016-2020 nearly tripled over the previous five years, to $653m, arguably reflecting the breakneck speed at which offshore wind is developing. In 2013, the year that Anholt wind farm was built, the industry saw a then-record of 1.5GW of installations, compared to 2021’s 15.7GW.

More steel in the water translates into more overall risk for insurers, McLachlan noted. The rise in claims, meanwhile, he added, is amplified by increases in the total value of each claim, from $2.09m to almost $4m, reflecting surging component size and wind farm scale.

Turbines of 8MW are the current standard for the industry, but much larger machines are on the way, including GE’s new 14MW Haliade X, to be installed at the Dogger Bank wind farm off the coast of the UK as early as this year, while Siemens Gamesa’s 14MW model will be available in 2024 and already has a 5GW pipeline of firm orders and preferred supplier agreements. Vestas’ 15MW turbine likewise will become available in 2024 and is among the leading suppliers to the rapidly expanding US market.

McLachlan questions the high-speed pace at which new turbines are being introduced to the market.

“The manufacturers are trying to release this this technology to market in my opinion before that proper diligence on it, and they’re expecting [insurers] to take on this R&D risk that really they should be expected to have on their own balance sheets,” he said.

New turbines undergo a rigorous certification process authorised by agencies such as DNV-GL and TUV-Nord, but that doesn’t replace a lengthy track record in the field, McLachlan reckons.

“Certification is all very well, but a lot of certification happens at somebody's desk [which] doesn’t take account of what actually happens in in the real environments,” he observed, flagging the industry’s expansion from its North Sea base to typhoon- and earthquake-prone zones around the world, including the Gulf of Mexico and East Asia.

This risk appetite is fed by the ongoing influx of “naïve” insurers that have newly moved into the offshore wind space, particularly from the oil & gas sector, with no prior experience with offshore wind and who are offering overly generous terms, McLachlan believes.

The dynamic of inexperience insurers underwriting costly, novel technology risks widespread technology failures and losses in the insurance sector.

“They are going to probably suffer a lot of losses that they weren't anticipating, and then in two- or three-years’ time, they're going to run for the hills. And that doesn't do the industry any good,” he said

For a more sustainable industry to emerge, McLachlan urges a more equitable exposure to risk across developers, manufacturers, and insurers, as well as higher premiums.

“There has to be a meeting of the minds to say you know there's a price for these risks which should be comparable to the exposure that is actually being taken on.”

The big three OEMs in the market, Siemens Gamesa, Vestas, and GE Renewables, however, already complain that their turbine making businesses are unprofitable amid a relentless drive for industry-wide cost reductions and raw materials and supply chain bottlenecks, exposing them to displacement by Chinese OEMs that have so far have not seen such intense cost hikes.
Chinese expansion drove global offshore wind to a record 15.7GW of installations in 2021 and helped the sector grow by almost half last year, according to latest figures from industry body World Forum Offshore Wind, but the UN also recently warned governments to act now to plug a 110GW “offshore wind gap” looming by 2030 on the path to the 2TW needed by mid-decade to hit key climate goals.”
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Published 19 April 2022, 14:43Updated 19 April 2022, 15:13
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